The
foundation
stone for the Rail Coach factory at Kapurthala was laid by the
Hon'ble Prime Minister of India on 17th August 1985. Manufacture
of coaches beagn on 19th september 1987 and the first coach was
rolled out on 31st march 1988. RCF's production has progressively
gone up and along with ICF; the two production Units have been
able to meet the Requirements of Indian Railways. RCf has mnufactured
17958 coaches till 31st March'2007.
RCF
turned out 1319 coaches, the highest ever production of coaches
in the year 2006-07. It comprised of 358 Nos. conventional AC
coaches and 119 Nos. modern stainles steel coaches. RCF's turn
over reached approx. Rs.955 crores. Materials worth Rs.815 crores
were procured from trade out of which approx. Rs.250 crores worth
purchases were made from Punjab and Chandigarh based industries.
Rail
Coach Factory, Kapurthala, a Production Unit of Indian Railways,
spread over an area of 1200 acres is located just 8kms from Kapurthala
20 ferozpur highway. This is the most modern manufacturing unit
in Indian Railways and one of the largest producers of coaches
in the world. Rcf has iducted State-of-the-art machinery &
plant and processes for manufacturing high precision sub-assemblies/assemblies
formanufacturing cpaches e.g. Cold Roll Forming, CNC Underwater
Plasma Cutting, CNC Laser Cutting and Welding Machine, Polyurethane
and Epoxy Painting system, Robotic Spot welding machine, Robotic
Blasting Machine, Robotic Welding manipulator and CNC Laser profile
Cutting Machine etc. RCF has a well-equipped testing laboratory
for chemical and mettalurgical testing of materials and a training
institute for training of railway Personnels. The
Computer Aided Design and computer Aided Manufacturing (CAD/CAM)
Centre equipped with large number of designs an drafting workstations
is the nerve centre of RCF's design and engineering activites.
With the help of this facility, RCF, today is in a position to
evelve designs to suit specific user requirements for different
types of railway coaches and specail purpose transport vehicles.
RCF
has a strong tradation of innovtions and developing new products.
Many major developments on coaching stock such as manufacture
of AC-3 tier Coaches, Roof Nounted AC pacakage unit, IRY/IR20
coaches, Self Propelled Accident Relief train, High Capacity Parcel
Vans, Coaching COntainer Flats, Refrigerated Vans and MG-DMUs
etc. have taken place in RCF. RCF entered in to Transfer of Technology
agreement with M/s. Alstom-LHB, Germany to manufacture modern
high speed, state-of-the-art stainless steel caoches. RCF has
since manufactured twelve Rajdhani Rakes for Western, Eastern
and EC Railway for running between Mumbai-New Delhi, Howrah/Sealdah-New
Delhi and Patna-New Delhi. RCF has also turned out four rakes
for Shatabdih Express, running over Northern Railway. RCF has
manufactured ans supplied coaches for five rakes of Garib rath
trains and planning to manufacture seven more rakes in the current
year. This innovative product has brought AC travel within the
reach of ordinary passengers as fare is forty percent less than
AC conventional three tier coach. Breaking ground on the Export
front, RCF has manufactured and supplied 36 coaches to Myanmar
Railways in the year 2005-06 and 70 Day coaches to Senegal and
Mali Railway during 2006-07.
RCF
has been adjudged the winner "Golden Peacock" award
for Eco-Innovation 2006 by the World Environment Foundation during
8th World Congree on Environment Management held in June 2006.